How to Get Fabrics Right at the First Time 

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In the textile industry, especially in the garment and apparel section, it is virtually impossible for textile manufacturers in India to satisfy all consumers’ demands and expectations and maintain a competitive edge without suitable yarn or fiber. The raw materials, being the first component in the highly complex garment production, makeup 70% of the production costs but also account for half of all the quality issues. 

In today’s complex supply chain landscape, where escalating logistical obstacles and ongoing price competitions prevail, the meticulous handling of raw materials becomes increasingly crucial to ensuring the excellence of fabric production. Moreover, modern consumers are not only placing growing emphasis on products that meet high-quality standards but also on fabric suppliers adhering to sustainability criteria. Importantly, consumers wield unprecedented influence in sharing their experiences with a broader audience, amplifying the significance of getting fabric right from the very beginning of the production process.

It All Begins with the Quality of Raw Material 

In the garment and apparel industry, how well the final product turns out directly connects with the quality of the fabric when it is sourced from a fabric supplier in India. Even if a brand has a high-quality production facility and follows excellent manufacturing methods, it cannot fix the problems that exist in the raw material. 

Most quality issues in the final product happen because of low-quality raw materials used in the production line. However, textile manufacturers in India can easily avoid these problems by checking the quality of the raw materials and ensuring their properties match the requirements of the final garment at the beginning of the production process. 

Benefits of Working with Better Raw Materials

Essentially, textile manufacturers in India that work with better raw materials will enjoy the following benefits:

  • Reduce quality defects during production and in-store. Addressing issues early in the process and finding reliable fabric suppliers will not only improve quality but also increase production efficiency.
  • Smoothen the manufacturing process. For manufacturers, using better materials and fabrics means fewer problems, less waste, and quicker production.
  • Increase transparency by helping you know where your materials are coming from. This not only improves tracking but also supports the sustainability goals. 
  • Avoid delivery problems and costs associated with getting your products right from the beginning. This ensures timely shipments and keeps your stock levels in good shape.
  • Satisfy customers and also attracts new ones. Happy customers come from products that deliver on quality and meet expectations.
  • Deal with issues early on to cut down on non-quality costs. A smoother supply chain not only reduces costs but also leads to satisfied customers, potentially boosting your business.

Listen to Your Consumers 

Consumers are always speaking their minds – whether through intermediaries like DMI, on marketplaces like TEXchange, or their personal handles. In today’s connected world, fashion brands and retailers must listen to customer feedback and use it to improve raw materials. Open dialogue with customers helps to understand expectations and achieve a perfect fit and comfort, inspiring positive feedback.

Maintain Quality from the Very Beginning

The process of transforming raw materials into finished fashion products involves many steps. This makes it challenging for brands and retailers to maintain visibility throughout the supply chain. It is crucial to establish and achieve the highest standards from the outset. A hands-on approach is necessary to map the entire supply chain, starting with sourcing raw fibers and continuing through garment production and beyond. By doing so, effective quality management systems can be put in place from the foundation stage. This will significantly improve operational performance, save time and money, and result in higher-quality products.

Complete evaluation and quality assurance will reveal non-compliance issues early on and enable a fabric supplier in India to implement a solid action plan to address them faster. You can perform the following testing and auditing methods:

  • Raw material testing
  • Raw material inspection
  • Corrective & Preventive Action Plan Audits (CPAP)
  • Technical Audits
  • Risk Mitigation 
  • Mills Mapping
  • Color Room Validation 
  • Agile Testing 

Interested to buy fabric online from India that surpasses all quality tests? Register on TEXchange Global and get the best deals instantly from verified fabric suppliers worldwide. TEXchange Global is the world’s leading textile trading marketplace for B2B businesses in the industry. For more details, connect with our team. 

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